This article investigates the cause of incessant failure of locally produced crusher jaws from Hadfield steel According to the recent marketing research data conducted by the foundry an estimate of 15 000 metric tons of this component is being consumed annually in the local market This is valued at about $30 million
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Get PriceFailure cause 1 the fastening bolt of the jaw plate is loose or falls off 2 the discharge opening is too small and the bottom of the two jaw plates collide with each other Solutions 1 tighten or replenish bolts 2 adjust the discharge opening to ensure the correct gap between the two jaw plates E Eccentric shaft bending or breaking
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Get PriceIn the case of Crusher 1 the top two failures that were removed were the categories of the lube system and feedback faults these made up approximately 70 % of the failures of Crusher 1 Now that a new data set was formed the analysis began again with the application of trend tests to the failure data set
Get PriceThough traditional maintenance practices exist in crushing plants a methodical analysis of failure trend is imperative to improve operational reliability of this critical equipment
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Get PriceNext we will introduce the failure analysis and troubleshooting of the jaw crusher The main engine suddenly stopped Cause analysis 1 The discharge port is blocked causing full cavity blocking 2 The V belt that drives the sheave to rotate is too loose causing the belt to slip
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Get PriceTo prevent machine failure Schmidt offers tips on horizontal shaft impact HSI crushers and cone crushers Perform Daily Visual Inspections According to Schmidt daily visual inspections will catch a vast majority of impending failures that could be costing operations in unnecessary and preventable down time
Get PriceHere We summarizes the common failure and treatment of the jaw crusher 1 The main engine stops suddenly Failure cause blocking of discharge opening resulting in blocking of stock bin the triangular rubber belt that drives the groove wheel is too loose causing the rubber belt to slip
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Get PriceAbstract Flail knife is one consumable part of aluminum scrap impact crusher made in Germany In order to lower production cost localized production of flail knife has been researched Flail knife in steel 42CrMo has been developed instead of that of Germany In course of using neck of the self developed flail knife has been broke up and
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Get PriceFailure Of Hammer Crusher hammer Crusher The Failure Analysis And The Innovative Design Of Hammer This article analyzes the failure modes associated with the issues of easywearing and short servicelife of hammer head on hammer crusher under load condition the key factor of wearing is identified in applying the invention principle in triz theory while considering the actual working conditions
Get PriceLimestone Crusher Failure Failure analysis of material selection and large li ne A crusher is a dev that is designed to reduce large solid chunks of raw feeded material hits the rotating hammers of the rotor and due to this sudden impact it breaks the Selection of proper material and sie for the impacting members propagation that leads to a much faster failure of particles
Get PriceStalled jaw crushers may be jammed with tramp material that could potentially be ejected with fatal consequences Starck said A jammed crusher should be locked out and tagged out then the crusher setting should be opened this will usually release the pressure on the tramp and allow the crusher to be dug out
Get PriceCauses of crusher blockages can be grouped under two main headings Stalling due to Electrical or mechanical failure Material jammed in the chamber causing an overload Overfeeding
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Get Price2 The seal is aging Rubber seals are affected by oil quality temperature and time in use In addition improper selection of materials for making seals may cause aging which will cause the body of the seals to lose elasticity and change the sealing conditions resulting in equipment seal failure Cone crusher
Get PriceANALYSIS OF FAILURE STATISTICS FOR CONE CRUSHER 2024 6 10 occurrence defines the rate of failure About Us Contact Us ne crusher failure maintenance 2024 04 28T09 04 31 00 00 ANALYSIS OF FAILURE STATISTICS FOR CONE CRUSHER each year to offset the cost of continued and unnecessary replacement of crusher parts and lost revenue
Get Price3 Worn large and small bevel gears broken teeth main reason 1 The normal meshing conditions of the bevel gear are damaged 2 Rigid connection transmission 3 Crossing iron frequently or being bitten by a large block 4 Poor quality of lubricating oil main reason
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